Special Tuning Tips for ’77 GL1000s + Carb Top Service

You might consider this item: Randakk’s GL1000 Carb Rebuild Video

Honda made a number of jetting tweaks in ’76 (K1 and LTD) and again in ’77 (K2) for US-bound GL1000s to cope with tightening emissions regulations. Other markets were affected as well. Honda necessarily made the bikes progressively leaner through these model years. Social responsibility is a good thing for large corporations, but these were not great moves from the rider’s point of view. Riding a bike with overly lean carburetion may be “green,” but it certainly can be frustrating.

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Air Cutoff Valve Overhaul

You might consider this item: Randakk’s GL1000 Carb Rebuild Video

The air cutoff valve is a simple but vital component of the carburetor system on GL1000s. Its function is to eliminate backfiring on hard deceleration (throttle fully closed). Hard deceleration creates a high vacuum signal in the intake tract which activates the valve. When activated, it restricts the flow of air to the external idle circuit air jets thereby richening the mixture. This slightly richer mixture is calibrated to eliminate backfiring in this operational mode.

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Approved Carb Rebuilder Program – While You are Waiting Instructions

Here are some recommended maintenance items you can address while you are awaiting the return of your rebuilt carbs. Most of this is written from the GL1000 perspective, but generally applies to other models as well.

Imperative – all tune-up issues must be in order before you synchronize your freshly serviced carbs. Especially: plugs, plug wires, points and timing! Click here for my “Tech Tips” section for helpful information on setting points and ignition timing properly.

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Removing / Installing Intake Runners

It is very important that the intake runners on your GL1000 provide a leak-free connection between the individual carbs and the cylinder head. During carb rebuilds, I remove the intakes for individual inspection and leak testing. This is also necessary to gain access for inspecting the throttle butterfly plates and retaining screws as well as the idle nozzles.

However, you probably shouldn’t disturb the bonded rubber connection to the carbs any more than necessary. Remember these parts are 25+ years old and the rubber is not as pliable as when new.

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Honda GL1000 Carb Removal

Please consult a manual before you begin for additional information on carb removal. Do not attempt removing your carbs if you lack mechanical aptitude, proper tools or general intelligence. While I’m on the topic of manuals, I rely on three: the Official Honda GL1000 Workshop Manual, plus the ones from Clymer’s and Haynes. Generally, the Honda manual is sufficient, but sometimes the others provide helpful cross-reference.

I strongly recommend that you obtain at least one good manual before you delve into any repairs or maintenance. A good source for the Honda manual is: https://www.helminc.com/helm/homepage.asp

My lawyer asks me to remind you that you are advised to heed all recommended safety practices detailed in the manuals listed above and that you assume ALL risks.

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